Journal of Applied Research of Chemical -Polymer Engineering

Abstract Research subject: Chlorine and its derivatives, due to their unique properties, are used in the production of a wide range of materials in chemical, polymer, agricultural, pharmaceutical, and health industries. In fact, more than half of the marketed products worldwide are directly or indirectly related to the chlorine industry. Given the significance of these chemicals, this study aims to analyze the status of the chlorine chain in Iran’s petrochemical industry and identify its strengths, weaknesses, and investment opportunities.
Research approach: To assess the status of domestic chlorine production, the nominal and actual production capacities of petrochemical companies were collected and analyzed based on official data from the National Petrochemical Company. Using the collected statistics and data, the decrease in the operational rates of petrochemical companies was analyzed. Additionally, the share of end-use applications in the total chlorine consumption in Iran was determined and analyzed using block mass balance of the process units. To identify investment opportunities in the chlorine chain, trade data for chlorine compounds were collected and analyzed based on customs documentation, in order to identify and introduce chemicals with significant import volume or value compared to other substances.
Main results: The results showed that the majority of chlorine in Iran is used for the production of ethylene dichloride/polyvinyl chloride, with this application accounting for over 91% of chlorine consumption in the petrochemical industry. On the other hand, the high cost of replacing mercury-based chlor-alkali units with more environmentally friendly membrane technology and the inability to secure feedstock were identified as the main reasons for the decline in operational capacity for chlorine and polyvinyl chloride production in the country. Using trade statistics, methylene chloride, powder choline chloride, suspension and emulsion polyvinyl chloride, neoprene, and epichlorohydrin were identified as chemicals with high import volume and value, making the evaluation of their production projects important.

Abstract Research subject: This study focuses on the development and evaluation of mucoadhesive nanoparticles containing midazolam, formulated using a polymer blend of carbomer 934P (Cb) and hydroxypropyl methylcellulose (HPMC) for pediatric epilepsy treatment. Epilepsy, being one of the most prevalent neurological disorders in children, necessitates advanced drug delivery systems to enhance therapeutic outcomes.
Research approach: This study employed the emulsion-solvent evaporation technique to develop mucoadhesive nanoparticles using a polymer blend of Cb and HPMC. The formulation parameters were systematically optimized to achieve the desired physicochemical properties. Comprehensive characterization was performed, including evaluation of particle morphology, size distribution, zeta potential, drug encapsulation efficiency, and loading capacity. Functional properties such as swelling behavior in physiological conditions, mucoadhesive strength, and in vitro drug release profile were thoroughly investigated to ensure optimal performance for pediatric epilepsy treatment.
Main results: Results of the evaluation of mucoadhesive nanoparticles containing midazolam demonstrated that the optimized formulation with a 2% Cb and 1% HPMC ratio exhibited an ideal nanostructure with an average size of 661 nm and uniform size distribution (PDI of 0.25). The drug delivery system showed excellent drug loading capacity with 60% encapsulation efficiency and 27% drug loading. Functional characterization revealed remarkable swelling capacity (up to 750%) under physiological conditions and significant mucoadhesive strength (8560 N/m²). Drug release studies demonstrated a controlled and sustained release pattern over 4 hours. Scanning electron microscopy (SEM) images confirmed the spherical and uniform morphology of the nanoparticles. These unique characteristics make the developed drug delivery system an outstanding candidate for pediatric epilepsy treatment, as it both prolongs drug effect through enhanced mucosal contact time and improves treatment compliance by reducing dosing frequency via controlled release properties.

Abstract This review article focuses on recent advancements in enhancing the mechanical, thermal, electrical, and corrosion-resistant properties of epoxy resin through the incorporation of surface-modified zinc oxide nanoparticles. The main objective of this review is to highlight the role of nanoparticle surface modification and weight fraction on the performance of epoxy nanocomposites and to provide a comprehensive overview of the findings reported in previous studies. In this review, scientific articles and experimental studies on epoxy nanocomposites containing zinc oxide nanoparticles were systematically analyzed. Selected studies were evaluated based on criteria such as the type of nanoparticle surface modification, dispersion and mixing methods, nanoparticle weight fraction, and the effects of these parameters on the mechanical and thermal properties of the epoxy matrix. Additionally, the findings related to hybrid nanocomposite structures and their synergistic effects were summarized. The review indicates that uniform dispersion of nanoparticles in the epoxy matrix improves interfacial adhesion, prevents stress concentration and crack propagation, and consequently enhances the overall strength and durability of the material. Most studies suggest that low nanoparticle loadings (0.25–1 wt.%) promote better dispersion and improved mechanical properties, whereas higher loadings may cause particle agglomeration and reduced performance. Surface modification of nanoparticles with silane or amine groups enhances compatibility with the polymer matrix, improves stress transfer, and increases thermal stability. Furthermore, recent studies show that hybrid nanocomposite structures create synergistic effects, simultaneously enhancing multiple performance characteristics. Overall, the incorporation of surface-modified nanoparticles into epoxy resin demonstrates significant potential for developing advanced materials in electronics, photonics, marine, medical, and aerospace applications.

Abstract Research subject: One of the common problems in natural gas transmission lines is congestion and pressure drop in gas transmission pipes due to the formation of gas hydrates. Gas hydrates are stable crystalline compounds that are formed from the contact of water molecules with some gas molecules of the right size and under the right thermodynamic conditions (low temperature and high pressure). These compounds are studied from both thermodynamic and kinetic perspectives. Despite many studies in the thermodynamic part of hydrates, the kinetics of hydrates require further study.
Research approach: To this end, in order to determine the equilibrium conditions of natural gas hydrate, 5 different experiments were conducted with a natural gas sample from Gas and Liquefied Gas Refinery 1300 in the temperature range of 285.5, 281.5, 276.21, 275.59, 273.92 Kelvin and pressure of 41.1, 28.2, 18.84, 13.4, 11.5 bar in a reactor using the constant volume method.
Main results: Based on the experimental data, the mass transfer coefficient was 0.243, 0.159, 0.153, 0.094, 0.131 meters per second, respectively, and the molecular diffusion coefficient was 4.516(×10-09), 4.785(×10-09), 1.175(×10-09), 2.847(×10-09), 1.147(×10-09) m2/s. These results show that with increasing reactor temperature (at constant pressure), the mass transfer coefficient decreases and the molecular diffusion coefficient increases. Also, with increasing pressure (at constant temperature), the mass transfer coefficient increases and the molecular diffusion coefficient decreases, which is consistent with empirical equations. Statistical analysis of the results revealed that the reactor pressure parameter has a greater effect on the mass transfer coefficient than temperature. Furthermore, statistical examination showed that temperature is a more influential parameter on the molecular diffusion coefficient (DAB) of natural gas in water.

Abstract Research subject: Synthesis and characterization of a functionalized magnetic nanosorbent (cobalt ferrite–triaminopropyltriethoxysilane–chitosan), optimization and modeling of adsorption conditions, and investigation of the kinetics of monoethylene glycol removal from wastewater.
Research approach: In this research, a functionalized magnetic nanosorbent was used to remove the pollutant monoethylene glycol (MEG) from wastewater. This adsorbent was synthesized by attaching chitosan to the surface of magnetic cobalt ferrite nanoparticles (CoFe2O4) using triaminopropyltriethoxysilane (APTES) as a coupling agent. Chitosan has a high ability to absorb organic pollutants such as monoethylene glycol due to its amino and hydroxyl functional groups. Furthermore, the use of chitosan enhances the surface area and consequently improves the adsorption capacity. The magnetic properties of cobalt ferrite enable easy separation of the adsorbent from the wastewater sample using an external magnetic field. The properties of the synthesized adsorbent were investigated using Fourier transform infrared (FTIR) spectroscopy, vibrating sample magnetometry (VSM), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The optimal adsorption conditions, including pH, contact time, and adsorbent recovery over adsorption–desorption cycles, were also determined.
Main results: The optimal pH value for glycol adsorption from wastewater by the functionalized magnetic nanosorbent was determined to be 6, and the equilibrium contact time was 5 minutes, indicating the high availability of active adsorption sites. Furthermore, the change in adsorption capacity after 10 adsorption–desorption cycles was less than 21%, indicating the high recovery capability and economic feasibility of the adsorbent. Adsorption kinetic data were analyzed using three kinetic models: pseudo-first-order, pseudo-second-order, and intraparticle diffusion. Given the higher correlation coefficient for the pseudo-second-order model (R2 = 0.9951), the adsorption of glycol on the synthesized adsorbent is best described by this model.

Abstract Research subject: Following the implementation of primary and secondary recovery processes in hydrocarbon reservoirs, enhanced oil recovery (EOR) methods are employed to increase extraction efficiency further. Among the most prominent techniques within this domain is chemical enhanced oil recovery (CEOR), encompassing well-established methods such as polymer flooding, polymer–surfactant hybrid flooding, polymer–nanoparticle flooding, and alkaline–surfactant–polymer (ASP) flooding. Despite their proven efficacy, these conventional approaches are often hindered by high operational costs, technical and operational complexities, and potential environmental concerns. In light of these challenges, polymeric surfactants have recently emerged as a promising and viable alternative, offering the dual functionality of viscosity enhancement and interfacial tension (IFT) reduction in a single agent.
Research approach: This study presents a comprehensive review and critical evaluation of recent research efforts concerning the application of polymeric surfactants in oil recovery processes. Key mechanisms, including viscosity modulation, IFT reduction, and wettability alteration, were systematically analyzed. Furthermore, limitations associated with the synthesis of these materials, elevated production costs, and the fragmented nature of available field data were considered. The review seeks to identify performance trends and knowledge gaps to guide future investigations.
Main results: The findings indicate that, under most reservoir conditions, polymeric surfactants have the potential to significantly improve oil recovery factors. However, their widespread implementation is currently constrained by complex synthesis procedures, economic barriers, and the lack of extensive field validation. This research synthesizes the latest advancements and offers recommendations for future work, including formulation optimization, cost-reduction strategies, and the design of large-scale field trials to assess real-world performance.

Abstract Research subject: Poly (vinyl chloride) (PVC) is non-biodegradable, and the widespread use of conventional plasticizers, particularly phthalates, in its formulation poses significant risks to human health and the environment. In this research, various blends of PVC and poly (lactic acid) (PLA) with different ratios were prepared in an internal mixer. The effect of PLA content, as well as the influence of various plasticizers including dioctyl phthalate (DOP), dioctyl adipate (DOA), epoxidized soybean oil (ESO), and chlorinated paraffin wax, on the mechanical and biodegradability properties was investigated. Furthermore, the role of a compatibilizer in improving the distribution of the PLA phase and increasing the compatibility between the polymers was evaluated.
Research approach: Tensile testing and dynamic mechanical analysis (DMTA) were performed to study the mechanical behavior. Scanning electron microscopy (SEM) imaging was used to examine the morphology and the distribution of the PLA phase. In addition, a biodegradability test was carried out to analyze the degradation behavior of samples in the environment.
Main results: The results indicated that the PVC/PLA(90/10)-DOP blend exhibited a suitable distribution of the PLA phase within the PVC matrix, whereas a poor distribution of PLA in PVC was observed in the PVC/PLA(80/20)-DOP blend. The addition of a compatibilizer to the PVC/PLA(80/20)-DOP sample led to increased uniformity in the PLA phase distribution and improved tensile strength. Samples with higher PLA content showed greater biodegradability behavior, suggesting the role of PLA as a degradability-enhancing agent. The comparison of different plasticizers indicated that several of the ones used in this research exhibit properties comparable to DOP and may be considered as effective substitutes for it. The findings suggest that the simultaneous use of PLA and appropriate plasticizers such as ESO, along with the application of a compatibilizer, is an effective method for producing PVC samples with enhanced mechanical and biodegradability properties.