Journal of Applied Research in Chemical-Polymer Engineering

Abstract Research subject: Cellulosic nanomaterials, including cellulose nanocrystals, cellulose nanofibers, and bacterial cellulose, have attracted significant attention as reinforcing agents in epoxy matrices due to their low density, high mechanical strength, suitable elastic modulus, and renewable nature. However, the inherent hydrophilicity of cellulose nanoparticles and their poor interfacial adhesion with epoxy resins impose critical limitations on the mechanical and thermal performance of epoxy nanocomposites. Consequently, surface modification of cellulosic nanomaterials has emerged as a key strategy to enhance interfacial compatibility and improve the overall properties of epoxy-based nanocomposites.
Research approach: This study presents a comprehensive review and analysis of research published between 2023 and 2025, focusing on various surface modification techniques for cellulosic nanomaterials. These techniques include silane treatments, hydrophobic coatings, esterification reactions, and other chemical modifications. The primary objective of these approaches is to reduce the hydrophilicity of cellulose nanofibers, enhance interfacial adhesion between the reinforcing phase and the epoxy matrix, and promote uniform dispersion of nanomaterials within the nanocomposite structure.
Main results: The results of this study demonstrate that surface modification of cellulose nanoparticles significantly enhances their interfacial interactions and dispersion within the epoxy matrix, leading to a noticeable increase in the onset and peak thermal degradation temperatures, a reduction in the thermal degradation rate, and a measurable increase in char residue at elevated temperatures. Improved dispersion and reduced agglomeration of nanofibers result in substantial enhancements in mechanical properties, including tensile strength, elastic modulus, and stiffness, along with improved fracture behavior and effective inhibition of crack propagation. Quantitative analysis indicates that the surface modification method, functional group chemistry and density, nanofiber loading level, and dispersion uniformity play decisive roles in optimizing both thermal stability and mechanical performance. Overall, this work provides a systematic, quantitatively driven engineering framework for the design of durable, high-performance epoxy nanocomposites suitable for high-temperature and demanding industrial applications.

Abstract This review article focuses on recent advancements in enhancing the mechanical, thermal, electrical, and corrosion-resistant properties of epoxy resin through the incorporation of surface-modified zinc oxide nanoparticles. The main objective of this review is to highlight the role of nanoparticle surface modification and weight fraction on the performance of epoxy nanocomposites and to provide a comprehensive overview of the findings reported in previous studies. In this review, scientific articles and experimental studies on epoxy nanocomposites containing zinc oxide nanoparticles were systematically analyzed. Selected studies were evaluated based on criteria such as the type of nanoparticle surface modification, dispersion and mixing methods, nanoparticle weight fraction, and the effects of these parameters on the mechanical and thermal properties of the epoxy matrix. Additionally, the findings related to hybrid nanocomposite structures and their synergistic effects were summarized. The review indicates that uniform dispersion of nanoparticles in the epoxy matrix improves interfacial adhesion, prevents stress concentration and crack propagation, and consequently enhances the overall strength and durability of the material. Most studies suggest that low nanoparticle loadings (0.25–1 wt.%) promote better dispersion and improved mechanical properties, whereas higher loadings may cause particle agglomeration and reduced performance. Surface modification of nanoparticles with silane or amine groups enhances compatibility with the polymer matrix, improves stress transfer, and increases thermal stability. Furthermore, recent studies show that hybrid nanocomposite structures create synergistic effects, simultaneously enhancing multiple performance characteristics. Overall, the incorporation of surface-modified nanoparticles into epoxy resin demonstrates significant potential for developing advanced materials in electronics, photonics, marine, medical, and aerospace applications.

Abstract The aim of this project is the design and optimization of the formulation of epoxy adhesives for bonding metal to composite parts . This joints are most widely used in the aerospace industry to reduce stress concentration at a point. Joints for single edge joining include stainless steel metal with commercial code 316L and composite epoxy resin / carbon fiber. In this study, the effect of three types of additives: filler (alumina micro-particles), nylon 6.6 and phenolic resin (type of resin) on the mechanical and thermal properties of epoxy adhesive have been investigated. Tensile test results showed that increasing alumina fillers increases the tensile strength and overlap shear adhesive samples, respectively, in single lap joint dumbbells and elderly. The test showed that increasing the amount of nylon 6.6 When is slightly higher due to a sharp drop in tensile strength and overlap shear, respectively, in both cases is dog bone and single lap joint adhesives. This limit depends on the capacity epoxy ring to absorb amide hydrogens. The test for thermal properties (TGA) showed that increasing the amount of phenolic thermal stability is improved. High-temperature tensile test of appropriateness is also increasing impact of phenolic resin. Finally, the adhesive properties built with the similar adhesive (UHU) were compared. Results showed superiority in single lap joint metal to composite adhesive is made in the study.

Abstract In this study, three different size (100-300-500 µm) of the rubber powder (waste tire) were used in the formulation of epoxy- phenolic adhesive. Rubber powder was modified with grafting method by acrylamide monomer. In order to prevent any loss in properties such as modulus and strength of the adhesive, which is due to the addition of rubber powder to the adhesive, the micro particles of silica were used in formulation of epoxy- phenolic adhesive. The experiment was designed by Taguchi method, and in the experiment, the effect of the composition of rubber powder, size of rubber powder, composition of silica filler and phenolic resin on mechanical and thermal properties of epoxy adhesives were investigated. To study the mechanical properties of adhesives and adhesion properties, dumbbell-shaped specimens and single edge lap bonds that have been made of metal (stainless steel) to composite (epoxy resin / carbon fiber) were prepared and subjected to tensile test. Thermal stability and interfacial interaction between epoxy and filler in adhesive formulation were explored by thermogravimetric analysis and Fourier transform infrared spectroscopy analyses, respectively. Tensile test results showed that for lap- joint bonding with the addition of each factor in its optimal level into epoxy adhesive, strength, modulus and toughness increase by 7.5%, 27.56% and 114% respectively in comparison with the samples bonded with the neat epoxy adhesive. A significant increase was obtained in thermal stability for formulated adhesive samples compared with neat epoxy adhesive.